Senior Mechanical Design Engineer (Defence)Sydney, NSW | Permanent, full time | Defence | Australian citizens onlyDesign rugged, mission critical hardware for the Australian Defence Force.
Own it from concept through qualification and into production.The roleLead mechanical design of enclosures, structures, mechanisms and thermal solutions for harsh environment Defence systemsBuild models, assemblies and fully toleranced drawings in SolidWorks, applying GD&TDrive; DFM and DFA from day one across machining, sheet metal, fabrication, moulding and additiveRun stress, thermal, shock and vibration analysis and tolerance stacksApply systems engineering: requirements, ICDs, traceability, trade studies and V&VTake; designs through environmental qualification (MIL STD 810, MIL STD 461)Present at SRR,



PDR and CDR with Defence customers and primesMentor graduate and mid level engineers and check their workAbout youDegree in Mechanical, Mechatronics or Aerospace Engineering8+ years in mechanical design, 3+ in Defence, aerospace or another regulated industryAdvanced SolidWorks, including large assemblies, sheet metal, weldments and PDMProven concept to production track record with real DFM winsHands on systems engineering experienceAustralian citizen, able to obtain Baseline clearance (NV1 a solid advantage)CPEng or NER registrationASDEFCON, ILS or Defence airworthiness and seaworthiness exposureFEA (ANSYS, Abaqus) or MBSE tools (Cameo, DOORS)Ruggedised electronics packaging or vehicle and vessel integration
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📌 Senior Mechanical Design Engineer (Sydney)
🏢 ProFound People
📍 Sydney