The RoleWe are seeking an experienced Industrial Automation Technician to support PLC‐driven automation, robotics and injection moulding machinery in a high‐volume manufacturing environment.This hands‐on role focuses on fault finding, preventative maintenance, die setting and continuous improvement to maximise OEE, safety and product quality.
You will work closely with production, engineering and quality teams to minimise downtime and support reliable 24/7 operations.This is a full‐time Sydney‐based role offering exposure to modern automation technology, stable employment and opportunities to contribute to system improvements and upgrades.Key ResponsibilitiesAutomation & Technical MaintenanceDiagnose, troubleshoot and maintain industrial automation equipment in a 24/7 manufacturing environmentService, repair and set up injection moulding machines, robotics, IML systems and auxiliariesFault‐find and replace mechanical, electrical, hydraulic and pneumatic componentsPerform preventative and predictive maintenance, upgrades and calibrationsComplete major overhauls and support complex processing and die‐setting issuesInstall, modify and repair machinery with or without technical schematicsProduction & Die SettingPerform die changes, insert and colour changes, machine start‐ups and shutdownsSet, adjust and optimise robotics, machine software and process parametersTroubleshoot production faults,



including IML and high‐speed packaging issuesMaintain cycle times and ensure products meet quality and specification standardsSupport production operators to ensure safe and efficient machine operationContinuous ImprovementDevelop and implement automation improvements and current processesSupport continuous improvement through automation design, build, programming and optimisationAnalyse root causes of downtime, defects and waste and implement corrective actionsMaintain accurate records of downtime, rejects, NCRs and maintenance activityRecommend improvements to equipment performance, productivity and product qualityQuality & ComplianceWork closely with QA to ensure equipment meets product, regulatory and customer requirementsEnsure compliance with site quality systems, HACCP and food safety standardsVerify new or modified automation systems prior to production handoverSafety & HousekeepingCarry out all work in line with WHS legislation, site procedures and permitsIdentify, report and rectify hazards and near missesMaintain clean, safe and organised work areas and equipmentCommunication & Team SupportCommunicate and escalate technical issues across shifts to ensure operational continuitySupervise and support third‐party service technicians as requiredAssist with training and upskilling of production and maintenance teamsParticipate in toolbox talks, shift handovers and CI forums

📌 Industrial Automation Technician (New South Wales)
🏢 Ayva Packaging
📍 New South Wales