Job Description

We are seeking a Process Improvement Engineer to join our friendly, professional and highly driven team.

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Working closely with Production, Maintenance, Quality and Engineering departments, this role will optimise continuous production lines, improve process capability, and standardise manufacturing practices to deliver safe, high-quality products while reducing operational costs.

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Reporting to the Plant Manager, your main responsibilities will include:

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Manufacturing Process Optimisation:

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Analyse and optimise our production processes.

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Improve line efficiency, throughput, and Overall Equipment Effectiveness (OEE).

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Identify and eliminate bottlenecks to improve production capacity.

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Improve changeover times and production scheduling flexibility.

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Support the introduction of new manufacturing technologies.

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Lead Lean Manufacturing and Continuous Improvement initiatives across the production facility.

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Facilitate collaboration and cross-functional improvement workshops as required.

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Assist Operations Management in promoting a culture of continuous improvement through employee engagement and training.

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Work closely with Quality Assurance to reduce defects.

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Improve compliance with product standards, customer specifications, and quality management systems.

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Support internal and external audits, as required.

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Automation and Digital Manufacturing:

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Identify opportunities to automate manual production and inspection processes.

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Support the implementation and optimisation of PLC- and SCADA-controlled production systems.

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Work with Maintenance and Controls Engineers to improve machine reliability and automation performance.

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Support Industry 4.0 initiatives, including:

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Real-time production monitoring

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Machine performance analytics

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Digital work instructions

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Automated quality data collection

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Predictive maintenance

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Assist with commissioning new production equipment and process upgrades.

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Collaborate with Maintenance to improve equipment reliability and reduce unplanned downtime.

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Analyse production losses and develop corrective actions to improve equipment availability.

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Support preventative and predictive maintenance initiatives.

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Participate in equipment upgrades and capital improvement projects.

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About You:

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Bachelor's degree in Mechanical, Manufacturing, Chemical, Industrial, Materials, or Process Engineering.

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Minimum 3–5 years' experience in a manufacturing or process engineering environment.

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Process capability and Data Analysis.

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Experience with industrial automation.

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Hands-on experience with 3D modelling software. Ex: SolidWorks

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Excellent analytical, problem-solving, and project management skills.

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Experience with managing Capital Projects.

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Industry 4.0 Technologies

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Experience in insulated panel, steel processing, building products, or continuous production manufacturing.

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Knowledge of PIR foam processing, adhesive systems, or mineral wool manufacturing.

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Experience with PLC/SCADA-controlled production lines.

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Knowledge of Statistical Process Control (SPC).





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Design and specifications, and commissioning of latest industrial technology.

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PLC & SCADA Systems

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Experience in Project Management

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Power BI or similar reporting tools

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Personal Attributes:

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Solid analytical and systems-thinking skills

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Results-oriented with a focus on operational excellence

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Excellent communication and stakeholder engagement skills

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Proactive and innovative approach to problem-solving

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Strong organisational and project management capabilities

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Collaborative and able to influence cross-functional teams

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High attention to detail and commitment to quality and safety

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What's in it for you:

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Growing successful business

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Employee reward and recognition program

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Salary being offered is commensurate with qualifications and experience and is between $90,000 - $100,000 + super

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About Us:

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Kingspan Insulated Panels is a market leader in low-energy building envelope solutions. We manufacture single-component, factory pre-engineered systems for commercial customers across Australia, providing thermally efficient and fire-safe solutions.

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Globally, we are part of the Kingspan Group, a world leader in high-performance insulation, flooring, rainwater harvesting solutions and building products. Our mission is to accelerate a net-zero emissions future, with the well-being of people and the planet at its heart.

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If you’re ready to take the next step in your customer service career and join a team where you can make a real impact, we’d love to hear from you.

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For more information about Kingspan Insulated Panels, please visit our website: au/en

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📌 Process Improvement Engineer (Sydney)
🏢 Rigidal
📍 Sydney