Design & Build Recruitment – Wetherill Park NSW

Location: Wetherill Park, Sydney

Industry: Advanced Manufacturing (Injection Moulding & Automation)

Employment Type: Full-time, 24/7 manufacturing environment

About the Role

Our client, an established manufacturing operation based in Wetherill Park, is seeking an experienced Industrial Automation Technologist/Technician to join their team. This is a hands‑on, technically diverse role supporting PLC‑driven automation, industrial robotics, injection moulding machinery, and high‑speed production equipment across a 24/7 site.

You’ll be a key technical point of contact for production issues relating to equipment performance, product quality, and efficiency — working closely with Production, Maintenance, and Quality teams to minimise downtime and maximise OEE. This role blends fault‑finding, preventative maintenance, die setting, process optimisation, and continuous improvement, with genuine exposure to automation upgrades and manufacturing improvement projects.

Key Responsibilities

Automation & Technical Maintenance

- Troubleshoot and maintain industrial automation and production equipment across a 24/7 setting
- Service, repair, and set up injection moulding machines, industrial robots, IML systems, and auxiliary equipment
- Fault‑find and replace mechanical, electrical, hydraulic, and pneumatic components
- Integrate industrial robots into material handling, inspection, and packaging applications, including safety interlock verification
- Perform preventative and predictive maintenance, equipment upgrades, and calibrations




- Complete major equipment overhauls and support complex machine, processing, and die‑setting issues

Production & Process Support

- Act as a key technical contact for production issues affecting output, quality, reliability, and efficiency
- Perform die, insert, and colour changes, including machine start‑ups and shutdowns
- Set, adjust, and optimise robotics, machine software, and production process parameters
- Troubleshoot production faults, including IML and high‑speed packaging equipment
- Maintain target cycle times while ensuring finished products meet specification

Continuous Improvement & Problem Solving

- Investigate recurring and new faults using structured root‑cause analysis; implement corrective and preventative actions
- Analyse downtime, rejects, defects, and waste to identify improvement opportunities
- Support automation design, programming, commissioning, and equipment upgrades
- Maintain accurate records of downtime, rejects, NCRs, maintenance activities, and corrective actions

Quality & Compliance

- Work closely with Quality Assurance to ensure equipment and processes meet product, customer, and regulatory requirements
- Ensure compliance with site quality systems,



HACCP, and applicable food safety requirements
- Verify new or modified automation systems before production handover

Safety & Team Support

- Work in line with WHS legislation, site safety procedures, and permit requirements
- Identify, report, and rectify hazards and near misses
- Coordinate with third‑party service technicians when required
- Support training and technical upskilling of production and maintenance personnel
- Communicate and elevate technical issues across shifts to maintain operational continuity

About You

- Proven experience in industrial automation, robotics, and/or injection moulding within a manufacturing environment
- Strong mechanical, electrical, hydraulic, and pneumatic fault‑finding skills
- Experience with PLC‑driven systems and industrial robot integration
- Die‑setting experience highly regarded
- Comfortable working in a fast‑paced, 24/7 production environment
- Strong root‑cause analysis and continuous improvement mindset
- Food safety/HACCP exposure an advantage
- Ability to train and support colleagues, and communicate effectively across shifts

Why Apply

- Stable, full‑time opportunity with genuine exposure to modern automation technology
- Hands‑on role combining automation, robotics, and process engineering — not a narrow, single‑skill position
- Real input into equipment upgrades and manufacturing improvement projects
- Work within an established, well‑resourced manufacturing operation

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📌 Automation Technician (Sydney)
🏢 Design And Build Recruitment
📍 Sydney