Process Engineer, Senior lead Department:

Automotive Production

Employment Type:

Fixed Term - Full Time

Location:

Carma HQ

Reporting To:

Hugo Acosta

Description At Carma, we’re more than just a car company, we’re on a mission to shake up the Australian automotive industry! As a digital pre-owned car dealership, we’re turning the car buying (and selling!) experience into a hassle-free, seamless journey that customers can truly enjoy. With our diverse and team-oriented team managing everything from engineering to marketing and buying to reconditioning in-house, we’re powered by the best people and we’d love for you to come along for the ride!

As our Senior Process Engineering Manager, you’ll take ownership of the systems, processes and operating models that underpin our vehicle reconditioning operations. Lean Manufacturing principles are fundamental to how Carma operates, and you’ll lead the thinking behind how we make our production environments safer, more efficient, higher quality and ready to scale.

Starting with our vehicle operations, you’ll work closely with our Production, Technical and Operational leaders to understand how things work today, challenge what could work better, and design the blueprint for how Carma operates tomorrow.

This isn’t a role about simply documenting processes. You’ll be designing them, improving them and helping shape the way Carma scales.

What you'll be doing:

Design the blueprint for future Carma production facilities, including layouts, workstation design, production flow, WIP management and material movement

Lead the design and continuous improvement of the systems, processes and operating models that underpin our vehicle reconditioning operations

Apply Lean Manufacturing and Industrial Engineering principles to improve safety, quality, productivity, consistency and efficiency

Identify bottlenecks, waste and opportunities for improvement through value stream mapping,



root cause analysis, process analysis, and continuous improvement

Develop standard work, production standards and operating processes that can be replicated across multiple sites

Build labour models, production capacity models and workforce planning assumptions to support future growth

Use data and operational insight to understand throughput, capacity, utilisation and performance, and turn those insights into practical improvements

Design and optimise production workflows and facility layouts using CAD or equivalent software

Develop training frameworks, competency matrices and onboarding approaches that support consistent capability across production teams

Research and recommend equipment, tooling and technology that can improve operational performance

Partner with Engineering and Technology teams to evolve Carma’s production systems and manufacturing technology

Develop quality assurance processes and production controls to ensure consistent delivery standards

Assess ergonomic and safety opportunities and incorporate these into workplace and process design

Work directly with operational leaders and frontline teams to test, implement and continuously improve the processes you design

Create the technical documentation and operating standards required to replicate successful operations as Carma grows

Okay, let's talk about you:

Extensive experience in Process Engineering, Industrial Engineering, Lean Manufacturing or Operational Excellence within a high-variability production environment





A proven track record of designing and implementing manufacturing systems, processes or operating models

Strong practical knowledge of Lean Manufacturing principles including standard work, value stream mapping, takt time, line balancing, waste elimination and continuous improvement

Experience designing production layouts, workflows and facility operating models

Strong analytical skills across capacity planning, labour modelling, production forecasting and operational performance

You’re naturally curious and love getting into the detail to understand why something works the way it does — and how it could work better

You’re comfortable challenging the status quo and influencing senior operational leaders to adopt better ways of working

Strong stakeholder management skills with the ability to work across Production, Technical, Engineering, Technology and People teams

Excellent written and verbal communication skills, with a high level of attention to detail

Experience in automotive, FMCG, manufacture, logistics, warehousing or another high-volume/high-variability production environment will be highly regarded

Experience using CAD or similar facility/layout software is desirable

Job Benefits

Play a key role in designing how Carma operates and scales as we continue to grow

Work in a fast-growing, collaborative environment where your ideas can have a genuine impact

Get the opportunity to work across operations, engineering, technology and people to solve interesting and complex problems

Help shape future production facilities rather than simply inheriting an established operating model

Our open plan office comes fuelled with fresh coffee, a snack stash for any craving, and Friday rooftop drinks to keep your energy in the fast lane!

Sweet perks because, well, we’re a car business so $$ off Carma cars, parts, and NRMA cover to rev up your ride!

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📌 Process Engineer, Senior lead (Sydney)
🏢 Carma
📍 Sydney