Qualifications
Experience with PFMEA, control plans, standardised work and process validation (including IQ/OQ/PQ and capability studies)
Proficiency in statistical analysis (SPC, DOE), problem solving and data tools (Excel, Power Bi, Minitab)
Experience in continuous process industries or building materials; Plasterboard/gypsum is highly regarded
Proven use of Lean/Six Sigma methodologies (Green/Black belt) is an advantage
Located in or near Camellia Manufacturing site – full‐time onsite
Full and unrestricted Australian working rights – no visa sponsorship
Valid Police Check
Bachelor's or master's degree in engineering (Mechanical, Chemical, Industrial, Materials, Electrical) or a closely related science discipline
Successful completion of pre‐employment medical
Advantages
$120,000 – $140,000 base salary + super
Phone & laptop provided
14 weeks parental leave (primary carer)
Annual pay review
Access to discounts on health insurance, gym memberships, Qantas lounge, novated leasing and trade discounts
Leadership pathway: structured development, mentorship, and opportunities to lead visible, cross‐functional initiatives
Free onsite parking
Free onsite physio
About The Role
As a Manufacturing Process Engineer, you will report to the Engineering Manager and own optimisation of core plasterboard production processes—driving safety, quality, throughput, and cost improvements on the plant floor. This high‐impact role offers clear development pathways into operations and engineering leadership.




Responsibilities
Lead process optimisation across plasterboard unit operations: calcination, mixing, forming line, drying, cutting, edge finishing, stacking, and packaging.
Improve OEE, reduce scrap, and shorten cycle times through data‐driven problem solving and continuous improvement.
Develop and maintain PFMEA, control plans, standardised work, and work instructions for stable, repeatable processes.
Apply Lean/Six Sigma tools (DMAIC, 5S, Kaizen, SPC, DOE) to address root causes and lock in gains.
Partner cross‐functionally with Production, Quality, Maintenance, Supply Chain, and R&D; on NPI, product variants (e.g., fire‐rated, moisture‐resistant), and scale‐up.
Drive automation and mistake‐proofing; collaborate on controls/PLC improvements, recipe management, and real‐time process monitoring.
Plan and execute trials and validations; establish IQ/OQ/PQ and capability analyses where applicable.
Champion a safety‐first culture and ensure compliance with relevant standards (e.g., ISO ****) and site procedures.
EEO Statement
We are committed to celebrating diversity and creating an inclusive environment. Applications are encouraged from people of all ages, nationalities, abilities, and cultures – including Aboriginal and Torres Strait Islander peoples, LGBTQI+ individuals, and people living with disability. If you need adjustments to our recruitment process to support accessibility, please let our team know.
#J-*****-Ljbffr

📌 Process Engineer (New South Wales)
🏢 Knauf Australia
📍 New South Wales